Mohammed Zahirul Islam
15 Eddington Place, Maple, Ontario, L6A 3P6
(416) 720-1605; Mohammed.Zahirul.Islam@gmail.com
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Over 15 years of Engineering experience in Quality Assurance, Quality control, Non-conformance Report, Return goods Authorization, First Article Inspection (FAI), Supplier FAI, PPAP, Receiving Inspection Quality Plan, Final Inspection Quality Plan, Manufacturing and AS9100/ISO 9001/ISO 14001 Implementation, Auditing & Streamlining the process
DETAIL PROFILE
• Extensive experience and knowledge of PPAP requirements, Lean , Kaizen, Six Sigma, Control Plans, Process Flow Diagram, Blue Prints, Web design & Development, ISO/QS 9000 & AS9100 standards
• Quality Assurance management includes product line like Honeywell, L3-Wescam, Rolls Royce, Sumitomo, Eaton, Falcon, Gulf stream, Fuji, Ultra, Libeherr, Goodrich, Weston, Messier Dowty, Candu Energy, Deustch, TE, Tyco, Arrow, Smiths,, Pulse, Mouser, Amphenol, Glenair, Crouzet, Likro, Davwire, Plasticor, Hypertonics, Brandex, Ben Machine, Commex, QMF, & so on
• Quality Assurance and Quality control area of expertise include Non- conformance Report, Final inspection Quality Plan, Receiving Inspection Quality Plan, Containment, Source Inspection, FAI, RGA, FAR, MPOA & so on
• Ability and willingness to complete work on a fixed and demanding schedule, and follow-up on outstanding issues in a timely fashion.
• Ability to read and understand drawings, schematics and customer specific instructions
• Basic understanding of heat shrink, sleeves, rework, repair, wire harness, routing, plating and heat-treatment processes
• Clear understanding with all kinds of landing gear parts, conduit, kits and assemblies, manufacturing and assembly processes
• Trained and certified in handling Transport Canada, EASA, IPC 610 , IPC620, CGA and ITAR related product process flow, documentation, inspections, criteria and verification
• Strong negotiation skills and experience in dealing with suppliers, Customers, source inspection & external source inspectors & auditors
• Received Global Celestica Merit Award, Value Award and successfully implemented projects to improve Quality and saving costs in the quality control & repair process of BGA, Micro BGA, Chip Scale package, Quad Flat Pack, Nexlev & Mictor connectors etc
• Implemented more than 40 unlimited active solutions, 250 profiles & error proofing (poke yoke) towards the corrective actions, Engineering change request, lead time reductions & quality improvements
• Strong negotiation skills and experience in dealing with suppliers, external source inspectors & auditors.
• Received Global Celestica Merit Award, Value Award and successfully implemented projects to improve Quality and saving costs in the quality control & repair process of BGA, Micro BGA, Chip Scale package, Quad Flat Pack, Nexlev & Mictor connectors etc.
• Implemented more than 40 unlimited active solutions, 250 profiles & error proofing (poke yoke) towards the corrective actions, lead time reductions & quality improvements.
KEY SKILLS
• Quality Assurance
• Program Profiling
• New product Introduction (NPI)
• First Article Introduction (AS9102 - Aerospace FAIR)
• Calibration Tests
• Profile Board Creation & Thermocouple Setup
• PB Free, Mixed & PB Product Qualification
• Automated Repair & Rework
• NCM Disposition
• QMX & MPI Updates
• PC applications: Word, Lotus Notes, Excel, Powerpoint & SAP
• AS9100 aligns the standard with ISO 9001:2008
MAJOR LICENSES & CERTIFICATE OF ACHIEVEMENTS
• Hand Repair Rework
• Visual/Mechanical Inspection
• Air-Vac DRS24
• Manual BGA Site Dressing
• Cam/Alot 1818 Solder Paste Dispenser
• Mini Micro Stencil
• SRT 1100HR
• Electro Static Discharge (ESD)
• Non-Conformance Material Dispositioner
• IPC (IPC-A-610) Specialist (serial # 610DS-132508)
• Moisture Sensitive Device (MSD)
• Post solder & Post reflow visual inspection
• AIR-VAC Programmer Level 3
• CAM/ALOT 1818 Programmer Level 3
• SRT Programmer
• CGP, ITAR security clearance
CAREER HISTORY
Zodiac aerospace & CantWell Cullen & Company Inc.: 2010 - Present
Title: Quality Assurance & Quality Control Management / Supplier Quality Specialist/ Engineering Support Specialist/ Quality Assurance Technician/ Wire Harness & landing Gear specialist
Job Description:
• Quality assurance in various wire harnesses, Zigs, lending gears, landing gear parts, conduit, kits & hardware products from different aerospace and defense companies
• Day to day jobs includes, QMX, manufacturing documentation updates, Web updates, FIQP, RIQP, Containments, NCR, FAR, RGA & so on using SAP, E-magic, access, and other custom made software.
• Verify & comunicate with supplier and internal or external customers in regards to Full FAI, Delta FAI, Supplier FAI and Internal FAI
Celestica Int Inc. : 1999 - 2010
Title: Electronic Manufacturing Technician/Auto Repair Technician/ Production Technical Operation 4/Component pickup and Placement operator/DRS 24, SRT and Cama/lot operator/ Program Profiling for automated rework machines & equipments / Customer Focused Team Lead
Job Description:
• Quality controller in various hardware products from leading companies, using manual inspection, X-RAYS, CRX2000, Paper Less Reading (PLR), & MVP machines
• Complex Repair experiences in all kinds of chips, raw board and connectors using Surface Mount Auto Repair Technology, Airvac (DRS24 machine), Surface Mount Technology and Solder Fountain Technology.
• Licensed and Certified in Placement and workmanship of all kinds of transmitting and receiving cable, Ball Girded Array (BGA) chips, program chips as well as different kinds of fiber optics on Juniper, Nortel, Sun, Cisco, EMC, L-3 wescam and other PCB products
• Experience in program profiling for Cama/Lot, DRS24, DRS26 (Airvac machine), SRT Summit machine
• Experience in Heat sink reuse process, NCM, Aged WIP, Cost cutting & lead time reduction using Lean manufacturing, Kaizen events & error proofing methods
• Rework experience in complex mictor connectors (40 to 100 pin each) for L-3 wescam products using AIR-VAC profile & Solder fountain (Savvy & Idea engine solution owner)
• Experience performing calibration & functional test of electro-mechanical equipments
• Extensive experience on CGP, ITAR, Military, Aerospace & Defense products (Security Clearance certificate upon request)
• Experience in building 'housing' for satellite and microwave equipments (Ref. Ka -Band BUC /BDC for satellite Earth Station)
• Extensive experience in soldering, wire bonding, harness & cable connection for RF, DRO, OCXO, powersupply & other components using drawing, blueprint, graph & customer specific special instructions.
QUALIFICATION
Kuban State University of Technology, Krasnodar, Russia
1984-1989 Masters in Civil and Industrial Engineering
The Adult Day School, North York, Ontario
1997-1998 Co-operative Education, Engineering Trainee Certification
TRAINING
• Environmental Health & Safety Essential
• Quality Basics
• GR Force Manufacturing
• Shop Floor Data warehouse (SFRDW_Level2)
• Material Handling Basics
• Health & Safety Due Diligence
• Control Good Product Awareness
• ISO/TL overview
• Active Listening Skills
• Accurate Business writing
• Time Leadership
• Excel, Word, Lotus Notes, & Access Advanced
LANGUAGES
English, Russian, Bengali and Hindi
REFERENCES
Available upon request